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FRP®.melt: Achieve smarter melts at lower costs
FRP®.melt, a sophisticated charge optimisation/correction platform designed for end-to-end melt planning. It ensures accurate cost forecasting, optimal resource use, and better furnace productivity, while supporting full traceability and digital process integration.
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Features
End-to-End Melt Planning
Manage every stage of melting and treatment up to ready-to-pour batches, ensuring consistency and repeatability.
Energy Cost Reduction
Supports energy management at peak consumption points, helping reduce energy per tonne and overall cost.
Comprehensive Traceability
Maintains a complete audit trail of all charge steps, compositions, consumption, and analytical results for each batch.
Furnace-Side Process Control
Integrates with foundry systems to display process instructions, analyser data, and furnace parameters at the melt site.
Cost-Effective Mix Optimisation
Calculates material requirements while factoring in returns, alloys, and base metals to minimise cost.
Smarter Recharging & Resource Use
Reduces material waste and overuse by dynamically adjusting the charge make-up based on actual requirements.